Quality Assurance& Management System

VISION CAMERA SYSTEM
VISION CAMERA SYSTEM
Real-time check system for normal press-fitting
  • This is a system that checks in real time whether the valve seat and guide are press-fitted and photographed with a vision camera. This function prevents defects such as damage and cracks from being transferred to the next process.
omp60
Precision measurement, inspection, and automatic calibration of products before processing
  • OMP60 is used before machining to measure and inspect products, and it performs to work more precisely through automatic correction.
omp60
omp60
omp60
Precision measurement, inspection, and automatic calibration of products before processing
  • OMP60 is used before machining to measure and inspect products, and it performs to work more precisely through automatic correction.
QUALITY GUARD
QUALITY GUARD
Automatic equipment control system for tool load detection
  • The tools that are applied for cylinder head are 60-70 types, and to manage them efficiently, the quality guard would be applied.
  • Quality guard is a system to analyze load pattern of each tool, detects the load in real time, and automatically controls the equipment when an error is detected.
  • Moreover, it is able to manage tool life, tool-changing time, program changes and history, etc. at once.
Connecting rod automation measuring equipment
Provides product statistical data to customers in real time
  • It measures the weight of the product, the roundness of large diameter and small diameter, and provides statistical data through SPC to customers in real time.
  • Products that have passed quality testing will be marked with the production date, 2D barcode, weight grade, and Lot numbers through a laser machine.
Connecting rod automation measuring equipment
Connecting rod automation measuring equipment
Connecting rod automation measuring equipment
Provides product statistical data to customers in real time
  • It measures the weight of the product, the roundness of large diameter and small diameter, and provides statistical data through SPC to customers in real time.
  • Products that have passed quality testing will be marked with the production date, 2D barcode, weight grade, and Lot numbers through a laser machine.
Precise cleaning
Precise cleaning
Precision cleaning inside the cylinder head
  • As the cylinder head is structured as complicated, we apply robots to wash intensively where needs precision wash in order to removed foreign matter completely.
  • We own production line that are specialized to small quantity batch production by flexible manufacturing system. We are able to wash precisely/accurately any products depending on the situation.
TOOL PRESETTER
Measure the appearance of a manufactured tools
  • Tool pre-setter is a tool that measures the length of tool and diameter (DIA). It is able to measure the shape of tools, and also used for measuring the manufactured tools.
  • It can process more precisely since it analyzes tool wear using defect detection at 40 times zoom.
TOOL PRESETTER
TOOL PRESETTER
TOOL PRESETTER
Measure the appearance of a manufactured tools
  • Tool pre-setter is a tool that measures the length of tool and diameter (DIA). It is able to measure the shape of tools, and also used for measuring the manufactured tools.
  • It can process more precisely since it analyzes tool wear using defect detection at 40 times zoom.
Tool management system
Tool management system
Tool management system to maximize production line efficiency
  • Since we currently use more than 1,000 types of tools, we use a Tool Management System to manage them efficiently.
  • It is used as a system that reduces tool waste through management of warehousing, carrying out, and returning of tools, analyzing average tool usage by setting a period, and setting stable stock and appropriate stock until automatic ordering.
  • It effectively reduces the waste of using tools required for production, and plays a big role in maximizing production line efficiency by holding the tools required for product production at the right time.
COMPUTERIZED
MANAGEMENT SYSTEM
Maintaining uniform quality of products through the development of own computerized systems
  • We manage incoming materials, product production process, and delivery by using computerized systems that are developed by ourselves. Also the system carries out product production history, quality history, equipment failure repair history, business partners’ management history, mold and jig history, and every management through a computerized system
TOOL PRESETTER
TOOL PRESETTER
COMPUTERIZED MANAGEMENT SYSTEM
Maintaining uniform quality of products through the development of own computerized systems
  • We manage incoming materials, product production process, and delivery by using computerized systems that are developed by ourselves. Also the system carries out product production history, quality history, equipment failure repair history, business partners’ management history, mold and jig history, and every management through a computerized system